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To be clear: none of the machines are better or worse than the others. The trade-off in the case of machines with bigger bobbin sizes is usually that these machines are slower and therefore have a lower output rate.
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This can either relate to the total length of yarn, leading to bigger batch sizes, or the yarn thickness, leading to a thicker rope sheath. The bigger the bobbin, the more yarn fits on it. The other decisive variable is the bobbin size. The higher the number of bobbins on a braiding machine, the finer the sheath that is braided. Static and dynamic ropes are primarily made using 16, 24, 32, 36, 40, and 48-carrier machines. The structurally smallest round braid can therefore be made with four threads. One bobbin group always moves in a clockwise direction, the other counterclockwise. Both groups circulate on two separate phase-shifted tracks on the machine. These primarily differ with regard to the number of bobbins in the braiding circle and the size of the bobbins.Ĭircular braids are always made with two bobbin groups, thus resulting in an even number of bobbins every time. As the standard static and dynamic ropes are braided as round braids on circular braiding machines, we will of course concentrate on these machines. Today, there is a huge variety of braiding machines: from circular braiders through square braiders to high-end Cartesian braiding machines able to braid three-dimensional objects. The first decision when braiding a rope is to choose which machine to use.
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Different braiding machines-different sheaths The main differences to weaving are that in braiding the threads are not fed at zero or right angles to the main production direction and you have a single coherent thread system as opposed to several independent ones as in weaving.īraiding and weaving: a small but major difference. So, in brief: braiding is the regular interlacing of several strands of flexible material. The difference may seem small but actually involves two completely different machines and processes. Every time I hear someone use the term “weave” in the context of ropes, I get a nervous twitch. I realize that this is a minor detail, but if you want to truly dive into the world of ropes and not disqualify yourself in some nerd talk, you need to get this straight. Let me start by getting something off my chest: Ropes are braided not woven!
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Join us in this series of articles to get enlightened, learn about the differences with regard to what is probably one of the most important pieces of gear you own, and appreciate the wonderful craft of braiding.
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To those of us who spend every day thinking of ways to make climbing ropes safer, lighter, more sustainable, more durable, or more affordable-or how to achieve a combination of these improvements by understanding, reviewing, and tweaking the tiniest details in the production process, a statement like this is like a kick in the nuts. Learn about the basic details of braided ropes and appreciate this unique and beautiful craft.